ITC‑AE566 Semi‑Automatic Assembly Line for Millimeter‑Wave Radar

The fully‑automatic assembly and test line for vehicle‑mounted millimeter‑wave radar is an advanced production solution independently developed by ITC. It aims to address challenges including process complexity, compatibility constraints and personalized product differences encountered during mass‑scale production of vehicle‑mounted millimeter‑wave radar units. Integrating visual inspection, modular design, precision assembly and information technology, the system breaks down the millimeter‑wave radar production workflow into multiple standardized process units to guarantee consistent product quality and high production efficiency.

Product Overview

Resolve production pain points: Based on vision, automation and other technologies combined with standardized design, it solves the problems of complex processes, poor compatibility and high labor costs in large‑scale production of millimeter‑wave radar. Advanced process planning: Covering radar processes for 40% of domestic and overseas customers, standard‑compliant equipment is developed by extracting common process features. It enables rapid adaptation to requirements from different customers and delivers mature general‑purpose solutions. Strong adaptability: Supports flexible process switching for multiple radar models. No separate equipment procurement is required, improving production‑line flexibility and versatility.

Technical Specifications

Parameter Item	Parameter Value
Equipment Features	1. High assembly accuracy: Equipped with high‑precision modules, dispensing accuracy ＞0.1g±10% (CMK＞2.0), assembly accuracy ±0.05mm to ensure consistency. 2. High line efficiency: Cycle time CT≤12s, UPH up to 300pcs/h. 3. Fast model change‑over: Hardware change‑over＜5min, software supports one‑click switching of whole‑line programs. 4. High first‑pass yield: Single‑unit first‑pass yield ≥99.95%, sufficient process capability: CMK≥1.67. 5. Comprehensive process capability: Independently support multiple processes including laser engraving and dispensing, and product design suggestions can be provided.

Parameter Item

Parameter Value

Equipment Features

1. High assembly accuracy: Equipped with high‑precision modules, dispensing accuracy ＞0.1g±10% (CMK＞2.0), assembly accuracy ±0.05mm to ensure consistency.
2. High line efficiency: Cycle time CT≤12s, UPH up to 300pcs/h.
3. Fast model change‑over: Hardware change‑over＜5min, software supports one‑click switching of whole‑line programs.
4. High first‑pass yield: Single‑unit first‑pass yield ≥99.95%, sufficient process capability: CMK≥1.67.
5. Comprehensive process capability: Independently support multiple processes including laser engraving and dispensing, and product design suggestions can be provided.