ITC‑AE531 Fully‑Automatic Assembly & Test Line for Vehicle‑Mounted WPC
The fully‑automatic assembly and test line for vehicle‑mounted WPC is an advanced production solution independently developed by ITC. It aims to address challenges including process complexity, compatibility constraints and personalized product differences encountered during mass‑scale production of vehicle‑mounted WPC modules. Integrating visual inspection, modular design, precision assembly and information technology, the system breaks down the vehicle‑mounted WPC production workflow into multiple standardized process units, so as to guarantee consistent product quality and high production efficiency.
Product Overview
Solve production pain points: Based on vision, automation and other technologies, combined with standardized design, it addresses the challenges of complex processes, poor compatibility and high labor costs in large‑scale WPC production. Advanced process planning: Covering WPC processes for 30% of domestic and overseas customers, standard equipment is developed by extracting common process features. It can be quickly adapted for different customers and delivers mature general‑purpose solutions. Strong adaptability: Supports flexible process switching for multiple WPC part numbers. No additional equipment purchase is required, improving production‑line flexibility and versatility.
Technical Specifications
| Parameter Item | Parameter Value |
|---|---|
| Features |
1. High assembly accuracy: Equipped with blow‑and‑screw locking module, locking accuracy ±5%, assembly accuracy ±0.02mm to ensure consistency. 2. High line efficiency: Cycle time CT≤12s, UPH up to 300pcs/h. 3. Quick model change: Hardware change‑over＜5min, one‑click software switching. 4. High first‑pass yield: Single‑unit first‑pass yield ≥99.9%. 5. Sufficient process capability: CMK≥1.67. 6. Comprehensive processes: Independently support labeling, screw locking and other processes; product design suggestions are available. 7. Flexible solution: Experienced in two feeding modes: one‑time feeding at carrier line head and intermediate assembly feeding. |