ITC‑TL211 Fully‑Automatic Solution for HUD
The automatic assembly and test line for vehicle‑mounted HUD is an advanced production solution independently developed by ITC. It aims to resolve challenges including process complexity, compatibility constraints and personalized product differences encountered during mass‑scale production of vehicle‑mounted HUD units. Integrating visual inspection, modular design, precision assembly and information technology, the system breaks down the vehicle‑mounted HUD production workflow into multiple standardized process units to guarantee consistent product quality and high production efficiency.
Product Overview
Industry‑leading process planning: In‑depth research has been conducted on HUD production processes from 80% of domestic customers and selected overseas clients. Standardized equipment is developed by extracting common process features, enabling rapid adaptation to personalized process requirements of various customers. It delivers mature and general‑purpose solutions to help customers achieve fast production deployment. Flexible and diverse product adaptability: It supports fast and flexible switching between W‑HUD and AR‑HUD processes, and can be further extended to P‑HUD production. Capable of meeting manufacturing requirements for multiple types of HUD products, it eliminates the need for separate equipment procurement for different product variants and greatly improves production‑line versatility and return on investment. Excellent production efficiency and stability: The line cycle time CT ≤ 60s, around 10s faster than some competitors. Single‑unit model change time is less than 10 min for efficient and convenient product switching. The product first‑pass yield reaches ≥99.95% with sufficient process capability (CMK≥1.67), ensuring stable efficiency and quality under mass‑production conditions.
Technical Specifications
| Parameter Item | Parameter Value |
|---|---|
| Equipment Features |
1. Precise and controllable assembly accuracy: Equipped with core modules including blow‑and‑vacuum screw locking and high‑precision assembly. The locking accuracy reaches ±5 %, and assembly accuracy up to ±0.05 mm. Adopting CMM and professional instrument inspection to guarantee equipment precision and consistent product assembly for reliable quality. 2. High‑level automatic integration of the whole line: Integrates full‑process automatic functions such as assembly line, PUG visual inspection, vibration test, electrical performance test, aging test, optical test, height measurement and lab‑grade test. It has numerous proven stable application cases and has built a benchmark fully‑automatic production line for a top‑tier industry customer. 3. Outstanding optical testing capability: The shipment volume of optical test equipment outperforms competitors. A wide selection of inspection devices such as colorimeters provides professional and comprehensive technical support for optical‑performance testing of HUD products. 4. Differentiated leading proprietary technology: The vibration table is uniquely fitted with sensors to monitor vibration amplitude precisely and greatly improve test accuracy. This function is unavailable in some competing solutions. |